Some helpful tips on Troubleshooting
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Symptoms |
Possible cause |
Resolution |
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Contact breaker |
Faulty condenser |
Replace condenser |
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points burning |
Loose condenser terminal |
Tighten terminal screw |
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Dirty battery terminals |
Clean and tighten terminals |
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Engine revs up but |
Clutch slipping |
Adjust clutch pressure plate springs. |
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speed does not |
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Replace clutch driving plates if friction material |
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increase or kick |
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worn |
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start slips, fails to |
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Add extra driven plate to increase pressure. |
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turn engine over |
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Excessive vibration |
Loose or worn engine |
Tighten bolts or bush mounting holes to |
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mountings |
remove play |
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Loose head stabiliser |
Tighten bolts |
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Worn piston and crankshaft |
Engine overhaul. |
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bearings |
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Worn gearbox main shaft |
Gearbox overhaul |
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bearings |
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Crankshaft unbalanced |
Balance crankshaft. |
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Blue smoke from |
Wet sumping caused by |
After standing a few days, check the oil level |
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exhaust when cold |
leaking oil pump valves. Oil |
before you start up the engine, if it has dropped |
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starting |
settles in the sump, pushes |
or low. Recheck after running for a couple of |
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past the piston into the |
minutes and it should have risen back to |
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cylinder and burns off as blue |
normal. Not a major problem, after periods of |
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smoke. |
standing, turn the engine carefully over on the |
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kickstart about ten times before you switch on |
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the fuel and ignition. This will allow the oil pump |
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to return some of the oil out of the sump |
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before starting. Alternative fix or replace oil |
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pump non return valves. |
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Poor top speed |
Retarded ignition |
Check and set correctly |
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performance |
Faulty ignition auto advance |
Oil advance spindle, check advance springs and |
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establish functionality. |
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Dirty or blocked air filter |
Clean filter or replace cartridge |
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Loss of performance |
No valve clearance |
Adjust tappets correctly |
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due to poor compression |
Burnt valve seats |
Replace valve and recut seat |
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Sticking valve |
Clean valve stems and remove gum. |
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Worn piston rings or bore |
Replace rings, re-bore if bore is badly worn. |
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Piston failure |
Usually a holed piston, accompanied by large |
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amount of smoke from the exhaust caused by |
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weak mixture. |
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Engine seizes or becomes |
Plug pre-ignition |
Fit a cooler plug |
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tight after prolonged high |
Piston seizure |
Resolve problem, may require new piston or |
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speed |
caused by incorrect piston |
careful smoothing of surfaces. |
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clearance, weak mixture or |
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incorrect timing |
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Mixture weak |
Raise needle position, increase main jet or |
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adjust as per manufacturer instruction. |
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Oil pressure failure caused |
Resolve problem, may require new piston, bore |
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by lack of oil, oil pump failure |
And cams or careful smoothing of surfaces. |
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Engine knocking when |
Ignition too advanced |
Retard ignition by a degree or two |
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accelerating from low revs |
Automatic advance/retard |
Replace springs |
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(pinking) |
mechanism springs too weak |
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Engine needs de-coke |
Strip top end down and remove carbon from |
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cylinder head and piston. |
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Back firing and kicking back |
Ignition too advanced |
Retard ignition by a degree or two. |
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Auto-advance unit stuck or |
Strip unit and replace any broken parts. |
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broken spring |
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